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This invention relates to a valve used in connection with a pressure tank which serves as an energy reservoir, pressure accumulator or shock absorber in hydraulic equipment.
Conventionally such a pressure tank is pressurized or depressurized via a connecting nipple arranged on the tank. The connecting nipple has a valve member, which is provided to alternatively permit or prevent flow of fluid from the tank. A drawback of these prior-art structures is that their valves tend to close prematurely, thereby blocking the passage for discharge of the fluid before the tank is empty. This feature becomes especially disadvantageous when such an arrangement is used in very accurate fluid-pressure systems, when it is very important to be certain that the tank is fully emptied.
It is an object of the present invention to overcome the disadvantages of the prior art arrangements.
More particularly, it is an object of the invention to provide a relatively inexpensive arrangement of the type under discussion in which premature valve closure is reliably eliminated.
Pursuant to these objects, and others which will become apparent hereafter, a pressure tank is provided with a hollow container which has a first outlet for discharging fluid therefrom. The outlet is provided with a valve seat. A valve member is slidably mounted in the container above the valve seat for respective movement between an open position in which fluid is permitted to discharge through the outlet, and a closed position to thereby prevent fluid from discharging out of the container. The valve member is provided with a portion facing towards and corresponding to the valve seat, and operative for fittingly engaging the valve seat when the valve member is in the closed position.
The arrangement preferably further comprises resilient means, usually a spring, for urging the valve member into the open position.
According to a further concept of the present invention the container is provided with a flexible partition, which subdivides the interior of the container into a gas-containing compartment and a liquid-containing compartment. The partition is displaceable on expansion of gas in the gas compartment into an extended position in which it becomes located immediately adjacent to the outlet.
One of the main advantageous features of the present invention is that means are connected to the valve member, which means communicate with the partition only in the extended position of the same and serve to prevent movement of the valve member into the closed position until the container is empty.
The novel features which are considered as characteristic for the invention are set forth in particular in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
The single FIGURE is a sectional view of a pressure tank embodying the present invention.
Referring now to the drawing it may be seen that the reference numeral 10 designates a rigid metal container, which has an elastic (e.g., rubber) partition or diaphragm 11 which divides the container 10 into a liquid-containing compartment 12 and a gas-containing compartment 13.
The container 10 in its lower part is provided with a hole 14, provided with a threaded portion 15 for receiving therein a valve housing 16. The valve housing 16 and the housing 10 are connected to a discharge conduit 17, which communicates with a hydraulic device (not shown).
A flange of the housing 16 is shaped with a valve seat 18, which corresponds and engages with a lower portion of a plate-shaped valve member 19, when the latter is in a closed position, so as to prevent discharging fluid from the liquid compartment 12 of the container 10, when the latter is empty. The spring 20 urges the valve member 19 upwardly into an open position, to thereby permit discharging fluid from the container 10, when the latter is filled. A tubular cylindrical stem 21 of the plate-shaped valve member 19 is tightly received in the opening 22 of a sleeve 16', which is axially slidable along an axis A in an opening 23 provided in the housing 16.
The sleeve 16' has an axial prolongation 25 formed as a barrel, which is closed from below by a cover 26. The barrel 25 is provided with a piston 28 having a piston rod 28' which is fastened (threaded) on the lower portion of the stem 21. The cover 26 defines in the barrel 25 a first pressure-chamber 27, which is bounded from thereabove by a lower portion of the piston 28. A diameter of the piston 28 is A 2 , which is substantially smaller than the diameter of the plate-shaped valve member A 1 . There is a choke bore 29 in the cover 26 for connecting the pressure chamber 27 with a discharge conduit 17. The stem 21 is provided with a longitudinal throughout bore 30, which is coaxial and communicates with a bore 31 provided through the piston 28 and the piston rod 28', so that a direct throughout passage exists between the liquid compartment 12 through bores 30, 31, chamber 27 and choke bore 29 subsequently with the interior of the discharge conduit 17. The longitudinal bore 30 is enlarged at its upper portion in the valve member 19, for receiving therein a sinter stainless steel plate 33.
The sleeve 16' which has a hole 35 for receiving herein the piston rod 28', also has at its lower portion a plurality of radial holes 37 extending towards the outside of the opening 23. The barrel 25 has a trailing end which provided with a hole for extension therethrough of the piston rod 28. The outer wall of the piston rod 28 is spaced from the inner wall of the trailing end of the barrel 25, so as to define a space therebetween to permit flow of fluid come into this space through the holes 37. From below this space is limited by an upper surface 27' of this piston 28, thereby defining a second pressure chamber 36 which communicates with the interior of the opening 23.
When the container 10 is filled, the dividing wall 11 is more or less compressed, so that the valve member 19 is open, as it is shown in the FIGURE.
Pressure medium can then run through the sintered stainless steel plate 33 and bores 30 and 31 into the first pressure chamber 27. The choke 29 is controlled in such a manner that, as much pressure medium runs into the chamber 27 exactly the same amount of medium runs out from the chamber 27 through the choke 29 so that pressure within the chamber 27 is always equal to pressure P 1 , which exists in the liquid compartment, particularly above the valve member 19.
When the pressure medium passes throughout the gap between the valve member 19 and the valve seat 18, and in the interior of the opening 23 pressure P 3 exists, which due to the increasing flow velocity of the discharging pressure medium is smaller than that in the liquid compartment 12, that is P 1 . The pressure P 3 tramsmits through the radial holes 37 into the second chamber 36, therefore subjecting the piston 28 to a pressure difference P 1 -P 3 . The force generated due to this pressure difference assures that the valve member remains in its open position, and the spring 20 also exerts an auxiliary force.
When the pressure medium runs out of the container 10, the pressure in the gap between the valve member 19 and the valve seat 18 drops to P 2 , which is lower than P 1 due to the effect created by the increased flow velocity of the outflowing medium. If no specific steps were taken to prevent this, the valve member would prematurely close the gap due to the drop in pressure in this area. This effect is, however, eliminated in the present invention by the construction described above.
When the liquid compartment 12 empties, the dividing wall 11 extends and abuts against the plate-shaped valve member simultaneously closing the sintered stainless steel plate 33, so as to prevent discharging fluid through the bores 30 and 31 into the chamber 27. When the chamber 27 empties the valve member 19 can close the valve, by engaging the valve seat 18. By that time the liquid compartment is empty.
It will be understood that each of the elements described above, or two or more together, may also find a useful application in other types of a pressure tank differing from the type described above.
While the invention has been illustrated and described as embodied in a pressure tank, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.