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[0001] The present application is a continuation of U.S. patent application Ser. No. 10/266,359, filed Oct.
[0002] 1. Field of the Invention
[0003] The present invention relates to a touch sensor for a probe, which, for example, is used when measuring micro-configuration of the surface of a test piece by equipment such as a micro-configuration measuring device and a surface roughness measuring device or inner configuration of a hole by a small hole measuring device.
[0004] 2. Description of the Related Art
[0005] Conventionally, micro-configuration measuring devices are used when examining a test piece for research and development purposes as well as for production activities in the fields of precision machining or semiconductor manufacturing. The device measures micro-dimensions such as a surface roughness or a step on the machined surface and a thickness of a thin film by a vertically oscillating a stylus, which is brought in contact with and moved about the test piece. The change in the vertical oscillation of the stylus is then converted into an electrical signal to be read.
[0006] One example of such a mechanism involving a stylus used in micro-configuration measuring devices as described above is a touch sensor, which is disclosed in Japanese Patent Laid Open No. 2001-91206.
[0007] In
[0008] Given such a structure, if an electrically alternating signal of an appropriate oscillation frequency is applied to the oscillation means
[0009] In precision measurement where micro-configuration is measured by using a touch sensor described above, it is important that measuring force acting between a test piece and the tip of a stylus be controlled below a prescribed value; the test piece and the tip not be damaged; and movement of the stylus tip accurately reflect the surface configuration of the test piece. Accordingly, a probe, which is equipped with a mechanism of controlling the measuring force below a prescribed value, is available.
[0010] One example is a probe for a micro-configuration measuring device disclosed in the U.S. patent application No. 09/805309.
[0011] In
[0012] Given such a structure, if an electrically alternating signal, which is characterized by the oscillation frequency and the oscillation voltage, are sent from the oscillator
[0013] In order to be successful in making non-destructive measurement on a test piece such as a silicon wafer, it is important how much the measuring force can be minimized. And, in order to minimize the measuring force, it is necessary that sensitivity of a touch sensor be boosted or the threshold be raised. What was conventionally attempted for the minimization of the measuring force is the boosting of the sensitivity of touch sensors through modification of their structure. However, such modification was not able to produce satisfactory results regarding the performance of micro-configuration measuring devices.
[0014] A principal purpose of the present invention is to provide a touch sensor, which is capable of minimizing measuring force and making non-destructive measurement without damaging micro-configuration of the surface of a test piece.
[0015] Here, a relationship between the measuring force and the detection signal DS
[0016]
[0017]
[0018] In conventional probes for micro-configuration measuring devices, the minimization of the measuring force was attempted by boosting the sensitivity of the touch sensor through modification of its structure. For example, in the touch sensor illustrated in
[0019] An inventor of the present invention has conceived an idea that by adjusting the oscillator which sends out an electrically alternating signal to an oscillation electrode or by adjusting the detecting circuit which detects changes of oscillation as the stylus tip touches the test piece, the above-mentioned purpose can be achieved, instead of modifying the structure of the touch sensor so that it has a steep sensitivity gradient. Specific structure thereof is as follows.
[0020] In the present invention, a touch sensor includes a stylus tip which makes contact with a test piece; a piezoelectric element for oscillating the stylus tip; an oscillator for oscillating the piezoelectric element; and a detecting circuit for detecting a change of a quantity of state which occurs when the stylus tip and the test piece make contact. This touch sensor is characterized in that, by adjusting an electrically alternating signal from the oscillator, a measuring force produced between the stylus tip and the test piece upon contact can be adjusted.
[0021] According to the present invention, the strength of the measuring force is adjusted by adjusting the electrically alternating signal from the oscillator. For example, if the oscillation voltage is reduced, then the sensitivity gradient becomes steeper, thereby adjusting the measuring force. Incidentally, it is clear from the result (
[0022] Moreover, since the adjustment of the measuring force is done by adjusting the electrically alternating signal from the oscillator, the present invention can be implemented by using a touch sensor equipped with a conventional stylus, thereby greatly improving the general versatility.
[0023] In the present invention, the adjustment of the electrically alternating signal is preferably accomplished by adjusting at least one from the group including the oscillation voltage, the oscillation frequency and the oscillation phase.
[0024] The adjustment of the measuring force can be done by adjusting the electrically alternating signal, specifically, by adjusting the oscillation voltage from the oscillator, by displacing the oscillation frequency from the resonance frequency of the stylus, or by adjusting the oscillation phase.
[0025] In the present invention, the measuring force can preferably be adjusted by monitoring any one from the group including the electrically alternating signal, the quantity of state in the detecting circuit, and an oscillating amplitude of the stylus tip.
[0026] Given such a structure, if a relationship among the measuring force, the electrically alternating signal and the threshold is known in advance, then monitoring any one from the group including the electrically alternating signal, the quantity of state in the detecting circuit and the oscillation amplitude of the stylus tip allows the measuring force to be adjusted both closely and precisely.
[0027] In the present invention, a touch sensor preferably further includes a low-pass filter in the detecting circuit, and the measuring force can be adjusted by adjusting the electrically alternating signal and the time constant of the low-pass filter based on a prescribed relationship.
[0028] Given such a structure where the low-pass filter has been added, noise added to the quantity of state in the detecting circuit during contact and non-contact conditions can be reduced. Accordingly, the threshold can be raised above a prescribed value and the measuring force can be adjusted, i.e., reduced. Moreover, by adjusting the electrically alternating signal and the time constant of the low-pass filter based on a prescribed relationship, an increase of noise due to the adjustment of the electrically alternating signal can be prevented through the adjustment of the time constant of the low-pass filter. Accordingly, the measuring force can be adjusted with the threshold being raised above a prescribed value, thereby reducing the measuring force.
[0029] In the present invention, the above-mentioned prescribed relationship is preferably an inverse proportionality between the oscillation voltage of the electrically alternating signal and the time constant of the low-pass filter.
[0030] Given such a structure, since the oscillation voltage of the electrically alternating signal is inversely proportional to the time constant of the low-pass filter, fluctuations in the noise can easily be predicted from the oscillation voltage of the electrically alternating signal. Furthermore, by determining the time constant of the low-pass filter, the measuring force can efficiently be adjusted.
[0031] In the present invention, the adjustment of the time constant of the low-pass filter is preferably automatically performed based on the above-mentioned prescribed relationship.
[0032] Given such a structure, since the time constant of the low-pass filter is automatically adjusted based on the above-mentioned prescribed relationship, by utilizing such prescribed relationship, the time constant of the low-pass filter can automatically be determined from the electrically alternating signal, thereby adjusting the measuring force.
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040] One embodiment of the present invention will be described in the following paragraphs with reference to the attached figures. In the following description, it will be understood that the same or similar parts as those already described will be designated by the same numerals or similar terms with their descriptions being omitted or given only briefly.
[0041]
[0042] This probe
[0043] The probe body
[0044] The touch sensor
[0045] The fine motion mechanism
[0046] The oscillator
[0047] Given such a structure, if a prescribed signal is sent from the oscillator
[0048] The adjustor unit
[0049] The DSP
[0050] The fine motion mechanism controller
[0051] The signal processing unit
[0052] The controller
[0053] Next, the operation of the previously mentioned probe
[0054] First, the personal computer
[0055] A scan of the surface of the test piece W is performed by moving the stylus
[0056] During the operation described in the above paragraph, if the control by the controller
[0057] Next, a method for adjusting the measuring force of the probe
[0058] As previously described, the measuring force is determined by the sensitivity gradient and the threshold. The sensitivity gradient becomes steeper as shown in
[0059] First, the oscillation voltage of the transmitter in the oscillator
[0060] Here, the oscillator
[0061] Furthermore, the oscillator
[0062] Given the procedures described in the above paragraphs, the measuring force can be made smaller than before as illustrated in
[0063] According to the present embodiment described above, following effects can be obtained.
[0064] (1) Since the controller
[0065] (2) Since the adjustment of the measuring force produced between the stylus tip
[0066] (3) Since the detection signal DS
[0067] (4) Since the DSP
[0068] (5) The signal processing unit
[0069] (6) By adjusting the oscillation voltage of the electrically alternating signal and the threshold, and by adjusting the operation of the fine motion mechanism
[0070] It should be understood that the present invention is not limited to the aforementioned embodiment and that any changes and modifications made within the spirit and scope of the present invention be also included therein.
[0071] For example, although, in the aforementioned embodiment, the stylus
[0072] Although, in the aforementioned embodiment, the measuring force is adjusted by changing the oscillation voltage of the electrically alternating signal applied to the touch sensor
[0073] In the aforementioned embodiment, a relationship between the measuring force and oscillation voltage and the threshold is obtained in advance. Then, by monitoring the oscillation voltage of the electrically alternating signal by the personal computer