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[0001] 1. Field of the Invention
[0002] The present invention relates to a method of manufacturing a photonic crystal that has a structure in which two or more media having different refractive indexes are arranged periodically. In particular, the present invention relates to a method of manufacturing a photonic crystal to which a photographic technology using silver halide is applied.
[0003] 2. Description of the Related Art
[0004] Photonic crystals have their respective artificial multi-dimensional (e.g., two- or three-dimensional) periodic structures that are similar to those of solid crystals, and more particularly, each of the crystals has two or more media having different refractive indexes and being arranged in a periodic manner.
[0005] Conventionally, for manufacturing such a photonic crystal that has two or more media having different refractive indexes and being arranged periodically, there are various methods known in the art, such as dry etching, wet etching, fusion and lamination, sputtering, manipulation, self-organization, and lithographic application.
[0006] However, each of those conventional methods includes complicated steps and takes a comparatively long time for executing the steps. In particular, no person skilled in the art has known a simple method of manufacturing a two- or three-dimensional photonic crystal. Furthermore, each of those various methods depends on a technology used in the production of a semiconductor. Therefore, there is a problem in that a photonic crystal having a large surface area is difficult to manufacture.
[0007] Some of the above conventional methods may be restricted in size or accuracy of a pattern to be created, in order to avoid deterioration in the shape of such a pattern due to an undesired spread of light or a processing solution when an etching method is applied, for example.
[0008] In the following description, basic properties and exemplified operations of conventional photonic crystals and, also conventional methods of manufacturing the photonic crystals are omitted because they are described concretely in various prior art documents (e.g., see JP 2001-272566 A).
[0009] The present invention has been completed in view of the above circumstances and aims to solve the above problems in the prior art. Therefore, it is an object of the present invention to provide a method of manufacturing a photonic crystal, in which a photonic crystal can be manufactured with relative ease in a relatively short period of time.
[0010] Another object of the present invention is to provide a method of manufacturing a photonic crystal that is capable of assuring continued high accuracy, in addition to the above characteristics.
[0011] In order to attain the above objects, according to the present invention, there is provided a method of manufacturing a photonic crystal, comprising the steps of: exposing two or more silver halide particle layers that contain silver halide particles which have different spectral sensitivity characteristics for each of the two or more silver halide particle layers to light having wavelengths corresponding to the respective different spectral sensitivity characteristics; and developing the exposed two or more silver halide particle layers to form a periodic structure with an aggregate of developed silver in the exposed two or more silver halide particle layers.
[0012] Furthermore, the different spectral sensitivity characteristics of the silver halide particles may be those inherently possessed by the silver halide particles, or may be those obtained by providing the silver halide particles with sensitizing actions by means of appropriate spectral sensitization, chemical sensitization, or the like. Alternatively, furthermore, the different spectral sensitivities characteristics of the silver halide particles may be those realized by a combination with an appropriate filter taking the above characteristics and spectral absorption characteristics into consideration.
[0013] In this case, the filter may be preferably arranged on a silver halide particle layer having a target absorption wavelength.
[0014] In the method of manufacturing a photonic crystal in accordance with the present invention, a material having an intermediate layer which contains no silver halide particles and which is formed between two of the two or more silver halide particle layers is preferably used.
[0015] Furthermore, the intermediate layer may also serve as the above filter.
[0016] In the method of manufacturing a photonic crystal in accordance with the present invention, it is effective in constructing a finer pattern with sufficient accuracy that exposure may be performed using light of a short wavelength of, for instance, 460 nm or less, preferably 440 nm or less, more preferably 400 nm or less. However, the present invention is not limited thereto.
[0017] Furthermore, the number of silver halide particle layers in the material for manufacturing a photonic crystal which is used in the method of manufacturing a photonic crystal in accordance with the present invention is not particularly limited as long as the number is equal to or greater than 2.
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[0024] Hereinafter, the method of manufacturing a photonic crystal will be described in detail with reference to preferred embodiments shown in the attached drawings.
[0025]
[0026] Concretely, in
[0027] For instance, the lower silver halide particle layer
[0028]
[0029] As is evident from
[0030] That is, light at a wavelength of 400 nm is first used to perform exposure for a (predetermined) pattern for forming a photonic crystal. In this exposure, the upper silver halide particle layer
[0031] Subsequently, light at a wavelength of 440 nm is used to perform exposure for another (predetermined) pattern for forming a photonic crystal. In this exposure, the upper silver halide particle layer
[0032] In
[0033] Here, the developed-silver patterns formed by exposing the upper and lower silver halide particle layers
[0034] In the above embodiment, light of two different wavelengths can be used to expose different silver halide particle layers for different (predetermined) patterns for forming a photonic crystal. Therefore, latent images formed by the exposure can be made visible through development, whereby a photonic pattern with a desired steric structure can be formed in the material
[0035] Although it is preferable to remove unexposed silver halide particles in the silver halide particle layer
[0036]
[0037] Concretely, in
[0038] For instance, the lower silver halide particle layer
[0039]
[0040] In
[0041] In other words, when forming a photonic pattern by using the material
[0042] The upper silver halide particle layer
[0043] Next, light at a wavelength of 440 nm is used to perform exposure for another (predetermined) pattern for manufacturing a photonic crystal. In this exposure, the intermediate silver halide particle layer
[0044] Finally, light at a wavelength of 480 nm is used to perform exposure for still another (predetermined) pattern for manufacturing a photonic crystal, which is different from the two patterns described above. The lower silver halide particle layer
[0045] In the above embodiment, light with three different wavelengths is used to expose three different silver halide particle layers to form three different (predetermined) patterns for manufacturing a photonic crystal. Therefore, latent images formed by the exposure can be made visible through development, whereby a photonic pattern with a desired steric structure can be formed in the material
[0046] Preferably, furthermore, unexposed silver halide particles in the silver halide particle layer
[0047] The method of manufacturing a photonic crystal having a desired steric structure by using a material for manufacturing a photonic crystal which includes two or three silver halide particle layers having different spectral sensitivities has been described in the foregoing pages. However, the same method can be used to manufacture a photonic crystal of a steric structure having more layers by further increasing the number of silver halide particle layers having different spectral sensitivities and combining the increased silver halide particle layers with corresponding SC filter layers appropriately selected.
[0048] That is, each of the above embodiments is described as an example of the present invention. Thus, it is needless to say that the invention should not be restricted to those embodiments and may be appropriately modified or changed without departing from the gist of the present invention.
[0049] For instance, as described above, silver halide particles having intrinsic sensitivities and silver halide particles being provided with sensitized action by means of appropriate spectral sensitization, chemical sensitization, or the like can be used in the present invention for the silver halide particle layer in the material for manufacturing a photonic crystal.
[0050] As described above in detail, the present invention produces a significant effect of realizing the method of manufacturing a photonic crystal, allowing the production of the photonic crystal with relative ease in a relatively short period of time. In addition, the present invention produces a significant effect of realizing the method of manufacturing a photonic crystal that is capable of assuring continued high accuracy.
[0051] More concretely, a highly accurate photonic crystal can be manufactured by the application of photographic technology by means of a combination between two or more silver halide particle layers having different spectral sensitivity regions and SC filters corresponding to each of the spectral sensitivity regions of the two or more silver halide particle layers which allow exposure to light of different wavelengths using the difference in spectral sensitivity of those silver halide particle layers.